Convert any brand logo, crest, or artwork into production-ready embroidered patch files (.DST, .PES, .EXP, .JEF). Hand-digitized with clean merrowed borders, satin edge capping, and placement guides for iron-on or velcro backings.
We program exact running placement stitches, fabric trim lines, and edge locking based on your patch finish.
Heavy 3/8" overlock edge pathing engineered for traditional round, oval, square, and shield embroidered patches.
Precision 2mm to 4mm satin border capping for custom shape dies and laser-cut heat-trimmed patch outlines.
High-density 3D foam elements designed for military, airsoft, tactical gear, and police velcro uniform patches.
High-density foundation fills engineered to maintain shape stability during high-temperature heat press application.
Sturdy border edge locking that prevents velcro backing layers from peeling, tearing, or fraying after repeated use.
Heavy multi-layer tatami fill pathing for motorcycle club rocker patches, jacket back emblems, and security crests.
Creating clean embroidered patches requires precise machine stop codes for fabric trimming and edge capping.
Step 1 & 2 program running stitches to mark fabric placement and tack down patch twill.
Interior logos are digitized with heavy underlay to prevent patch twill from warping.
Final satin border stitches lock all raw twill edges so patches never fray when washed.
Watch our step-by-step video demonstration on digitizing images for embroidery machines.
A merrowed border uses a 3/8" overlock edge stitch around geometric shapes (round, oval, shield). A satin border is digitized to cap custom laser-cut shape outlines.
Yes! Every patch file includes Step 1 placement running stitch, Step 2 tack-down stitch with machine stop code, and Step 3 final satin border capping.
Yes! Specify '3D Puff Patch' in your order notes. We will apply high-density satin stitches, capped ends, and stop codes so foam cuts cleanly during sewing.
You receive Tajima .DST, Brother .PES, Melco .EXP, Janome .JEF, plus a PDF production color proof ready for your machine.